Vertical Manufacturing Infrastructure
A sprawling 12-acre industrial facility integrating weaving, circular knitting, 7 floors of stitching, warping, polyfill extrusion, and precision laboratories.
240 Active Looms
Weaving Department
WE ARE REPUTED AS EXPERT WEAVERS OF 100% POLYESTER & BLENDED FABRICS.
Our weaving division houses 200 Sulzer projectile looms and 40 high-speed, state-of-the-art Airjet weaving machines. The total output delivers approximately 3.5 Million picks per day.
We specialize in high-density bedding percales, sateens, dobby weaves, twills, and poplins in widths up to 126 inches. High-speed electronic monitoring guarantees zero mispicks and immaculate selvedge construction.
7 Floors × 1 Acre
Stitching & Fabrication
WE HAVE THE UNIQUE ABILITY TO STITCH PRODUCTS AS DIVERSE AS CHAIR SEATS AND BED SHEETS.
Our stitching complex spans seven dedicated floors of one acre each (7 acres total), with each floor assigned to specific product lines to prevent cross-contamination and ensure mastery of specialized techniques.
The floor is equipped with heavy-duty machinery: single needle, double needle, overlock, safety stitch, long needle machines, automated multi-needle quilting lines, and high-pressure pillow blowers.
20 Circular Knitting Machines
Knitting & Elastic Extrusion
WE MANUFACTURE HALF A MILLION KNITTED FITTED SHEETS EVERY MONTH.
We produce over 200,000 KGS of knitted fabric per month across 20 automatic knitting machines, encompassing combed cotton single jersey, interlock, and rib knits.
To guarantee fitted sheet durability, we operate 5 high-speed elastic machines producing 1 Million Meters of durable elastic per month, ensuring 360-degree elastic hem integrity that endures industrial laundry without degrading.
4 Dedicated Machines
Seersucker Processing
SEERSUCKERING IS ONE OF OUR SUCCESSFUL EXPERIMENTS AND CUSTOMERS' FAVOURITE.
We operate four seersuckering machines with a processing capacity of approximately 400,000 Meters a month. The thermal-mechanical puckering imparts a natural, crinkled texture that eliminates ironing needs and enhances airflow.
The plant is directly supported by an in-house rolling and tension-controlled inspection facility to ensure the three-dimensional crinkle geometry remains consistent roll after roll.
Down to 30 Denier
Sectional Warping
WE ARE RECOGNIZED AS EXPERT WARPERS OF YARN COUNTS AS FINE AS 30 DENIER.
Our warping division features four sectional warping machines with 1,000 creels each, yielding a warping capacity of approximately Two Million Meters per month.
Ultra-sensitive yarn tensioners and laser-guided defect detectors prevent slack warp threads, ensuring flawless beam density that feeds effortlessly into our weaving machines at maximum RPM.
In-House Polyfill Plant
High-loft thermal-bonded waddings and pillow fiber filling
Polyfill Extrusion & Fiber Recycling
WE ARE AMONG THE FIRST FEW TEXTILE MANUFACTURERS EQUIPPED WITH A POLYFILL PLANT.
We operate an on-site polyfill manufacturing plant producing 3 Tons of high-quality thermal-bonded polyfill per month using premium virgin and imported fibers.
Complementing this is our fiber recycling plant, which reclaims and cards clean fiber remnants for high-resilience pillow blowing and chair seat cores, reducing industrial waste while maintaining plush comfort.
Modern Sizing Machines
High operator convenience and perfect process control
Yarn Sizing & Beam Preparation
OUR SIZING MACHINES DELIVER HIGH OPERATOR CONVENIENCE AND PERFECT PROCESS CONTROL.
Proper sizing is critical for high-efficiency weaving. Our combination size boxes—with and without prewetting devices—ensure the shortest yarn paths and uniform sizing chemical absorption.
We deploy both one-box floor-type and double-box overhead execution configurations, protecting filament and spun yarns from abrasion at high weaving speeds.
100% Inspection Protocol
Quality Control & Laboratory
QUALITY IS NOT MERELY A WORD IN OUR COMPANY; IT IS SYSTEMATICALLY MEASURED.
Our physical and chemical testing laboratory operates in accordance with AATCC, ASTM, and ISO international testing procedures.
- Dimensional Stability: Shrinkage testing under domestic and industrial wash temperatures.
- Strength Parameters: Tensile strength, Elmendorf tear strength, and seam slippage resistance.
- Color Fastness: Wash fastness, dry/wet crocking/rubbing fastness, and xenon arc lightfastness.
- Whiteness & Pilling: Berger whiteness spectrophotometry and Martindale pilling resistance.
Dedicated Power Generation
Eliminating grid downtime to guarantee shipment lead times
Captive Power Plant
UNINTERRUPTED ENERGY FOR UNCOMPROMISED EXPORT SCHEDULES.
Industrial efficiency hinges upon continuous power. Mount Fuji Textiles operates its own heavy-duty captive gas and diesel power generation plant.
This ensures our looms, knitting cylinders, stitching floors, and climate-controlled warpers run continuously without interruption, shielding our clients from supply chain disruptions.